Conveyor belt hot splicing machine is ideally for splicing & repairing the EP conveyor belt,NN conveyor belt, conveyor belt and Steel cord belt, etc. Hot splicing machine t is ideal as it will reduce the wastage of conveyors belts as well as time.
Practice has proved to be the most ideal joint method, which can ensure high joint efficiency, is also very stable, and has a long joint life and is easy to grasp. The most important feature of this new type of vulcanization bonding technology is that the bonding effect is better, and the service life of the belt can be effectively improved without causing too much influence on the normal use of the belt conveyor machine. Since the service life of the tape joint is prolonged, the probability of failure in the normal operation of the conveyor machine is effectively reduced. It is suitable for conveyor belts with large transportation intensity, long distance and large load.
Conveyor belt hot splicing machine structure
The vulcanizer is composed of the following parts.
1. Cross beam;
3. Iron plates for cushion;
7. High-pressure soft pipe;
8. Pressure-testing pump;
9. Heat-insulation plate;
10. Upper heating plates;
11. Secondary cable;
12. Electric control box;
13. Primary cable;
14. Down heating plates;
15. Hydraulic plates (please find Fig1 in detail)
Features of hot splicing machine:
1. Heating Plate: lightweight, portable, pressure and temperature uniformity;
2. Water Plate: high pressure can reach Max. 2.0 MPa (20 bars or 290 psi);
3. Cross Beam: lightweight & high tensile aluminum alloy.
1. Vulcanization pressure: 1.0-2.0 MPa;
2. Vulcanization temperature: 145°C;
3. Difference in surface temperature of vulcanized plate: ± 5°C;
4. Heating up time ( at normal temperature to 145°C )<30 minutes;
5. Voltage: 220V/ 380V/415V/440V/480V/550V/660V, 50/60HZ, 3 Phases;
6. Temperature adjustment range: 0 to 199°C;
7. Timer adjustment range: 0 to 99 minutes.
Maintenance of Vulcanizer
Before operating the vulcanizer, the insulation resistance of heating plates should be checked. If it is too low, the heating plates should be dried by energized until the insulation value is up 50mΩ to meet the operation requirement.
During the operation or transportation, the equipments should be handled lightly.
If carry the field operation task, the waterproof methods should be prepared in advance to avoid the equipments being spoiled.
After usage of the vulcanizer, it should be kept in the storehouse under the condition of less than 85% of relative humidity, and keep air circulation to avoid the erosion by rain or snow. Put the sleepers under the vulcanizer to avoid laying it on the ground directly, which is forbidden.
1.Assist the buyer in engineering planning and system requirements analysis, and develop a complete design plan
2. Work closely with the relevant authorities of the buyer, fully consider the models required for the buyer's project
3. Provide the professional technical consulting services
4. Provide inspection and reception at any time and various conveniences, select professional technical personnel, business personnel to carry out technical communication, timely offer product performance, features, program design drawings, and various parameters, and actively cooperate with the buyer to select a satisfactory product manufacturer.
Understanding your construction sites, and guide you the specific installation and trial run, and training your operator for free.
After-sales service staff will be return visit & question customers, and for the emergence of the problem, we will be in shortest time to give you a satisfactory solution. We shall make the investigation for the annual use of the product.